UAV Thermal Jet Technology Revolutionizes: ±800kV UHV Insulator De-icing Efficiency Increased by 80%

UAV Thermal Jet Technology Revolutionizes: ±800kV UHV insulator De-icing Efficiency Increased by 80%

Key Breakthrough Overview

On February 1, 2026, State Grid Hangzhou Power Supply Company successfully applied UAV thermal jet de-icing technology for the first time in Zhejiang Province on ±800kV Lingzhao UHV DC transmission line (Lingzhou, Ningxia to Shaoxing, Zhejiang), reducing insulator de-icing time from 3-4 hours to just 10 minutes while improving response efficiency by over 80% compared to traditional manual methods.

Technical System Composition The integrated UAV de-icing system consists of:

Component                                               Specifications                                                                                                              Function

Heavy-lift UAV                             Customized platform for power industry                                 Carries de-icing equipment, stable flight in harsh conditions

Water tank                                     20L capacity, 3-layer composite insulation                              Stores high-purity deionized water, maintains temperature

High-pressure pump                       Battery-powered                                                                      Generates thermal jet pressure, adjustable output

Adjustable spray rod                       Aerospace aluminum alloy, heat-resistant                               Delivers thermal jet to precise positions

Laser ranging module                     RTK positioning                                                                       Ensures accurate distance control (within 3m) from insulators

Water treatment system                  Produces deionized water (≥200kΩ·cm resistivity)                  Prevents electrical short circuits during live operation

Working Principle & Innovation

Thermal jet mechanism: Sprays high-temperature (customized for insulator type), high-pressure deionized water to melt and dislodge ice layers

Precision operation: Laser ranging + RTK positioning enables accurate targeting without damaging insulator surfaces

Live-line capability: Uses deionized water to ensure safe operation on energized ±800kV lines

Energy efficiency: Heat insulation design minimizes energy loss, extends operational time

Efficiency Revolution: 80% Improvement Analysis

Performance Metric Traditional Manual Method                         UAV Thermal Jet Technology                               Improvement

Operation time                        3-4 hours                                                      10 minutes                                                             95% reduction

Response time                         Hours (access + setup)                                 Minutes (UAV deployment)                                   >80% faster

Safety level                             High risk (climbing + live-line)                    Zero personnel risk (remote operation)                 Eliminates 100% of personal safety hazards

Weather adaptability               Limited (stormy/icy conditions)                    Excellent (operates in extreme weather)               Unrestricted by harsh environments

Power grid impact                   Requires shutdown                                       Live-line operation                                                 No grid disruption, maintains power supply

Application Significance for ±800kV UHV

Grid Grid security: Prevents insulator flashover and line tripping caused by heavy icing

Cost efficiency: Reduces labor costs by 80%+, minimizes equipment rental expenses

Flexibility: Accesses remote/mountainous areas (e.g., 600m altitude in Lingzhao line) where manual operation is difficult

Multi-purpose: Dual function as de-icing system and insulator cleaning tool for anti-pollution flashover maintenance

Real-World Case: ±800kV Lingzhao Line Operation

Location: Tower 3060, Lingzhao UHV DC line (Lin'an District, Hangzhou), 600m altitude, wind-prone area

Challenge: Severe icing risk during winter, potential grid failure impact on "West-East Power Transmission" project

Outcome: Successfully removed ice in 10 minutes, restored insulator functionality without power interruption

Recognition: First application of this technology in Zhejiang Province for UHV lines

Future Prospects Technology upgrade: Integration with AI for automatic ice detection and targeted de-icing

Capacity expansion: Larger water tanks for extended operation on longer lines

Regional deployment: Planned implementation across high-altitude, heavy-icing regions nationwide

Cross-industry adoption: Potential use in wind turbines, communication towers, and other infrastructure


Post time: 2026-02-11

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